Doypack Capsule Counting Machine Sealing Automated Pill Counter Premade Pouch

Doypack Capsule Counting Filling Sealing Machine

Doypack Capsule Counting Filling Sealing Machine Automatic Premade Pouch Stand Up Zipper Bag For Pharma Nutraceutical

This fully integrated packaging system combines high-precision electronic capsule counting with automatic premade pouch (Doypack) handling — delivering a complete count-fill-seal solution in one compact line. Designed for pharmaceutical and nutraceutical manufacturers seeking premium retail-ready Doypack packaging, the system handles the full sequence: vacuum bag pickup, date coding, zipper opening, multi-channel electronic counting, dust-free filling, pouch settling, and heat sealing. Optional nitrogen flushing extends product shelf life for oxygen-sensitive formulations.

Technical Specifications

Complete Workflow

Step 1: Bag Feeding

• Premade pouches loaded into bag magazine and picked individually by vacuum suction cups
• Servo-driven gripper transport system ensures precise pouch positioning at each station

Step 2: Date Coding & Zipper Opening

• Integrated hot stamp, inkjet, or laser printer applies batch number and expiry date
• Mechanical grippers and vacuum suction simultaneously open pouch body and zipper track

Step 3: Capsule Counting & Filling

• Multi-channel electronic counting head with photoelectric sensors achieves 99.8%+ accuracy
• Dust-free feeding chute directs counted capsules directly into the opened pouch

Step 4: Settling & Sealing

• Optional bottom vibration settles capsules below the seal zone to prevent sealing interference
• Heavy-duty heat sealing bars with independent temperature and pressure control per station
• Optional nitrogen gas flushing before final seal for extended product shelf life

Step 5: Discharge

• Finished Doypack discharged onto output conveyor for downstream metal detection, checkweighing, and case packing

Doypack Advantages for Pharmaceutical Products

• Stand-up pouch format provides superior shelf presence and brand differentiation vs. traditional bottles
• Zipper reclosure maintains product freshness after opening — ideal for multi-dose supplement packaging
• Airtight heat seal with optional nitrogen flush protects hygroscopic and oxygen-sensitive formulations
• Lightweight pouch format reduces shipping weight by up to 70% compared to rigid bottles
• Tamper-evident seal capabilities meeting retail and e-commerce packaging requirements
• SUS304 stainless steel construction with GMP-compliant design for regulated manufacturing

PLC Control & Integration

• PLC touchscreen control for counting quantity, sealing temperature, and speed parameters
• Recipe storage for multiple product SKUs with one-touch recall
• Compatible with upstream capsule filling machines and downstream metal detectors, checkweighers, labeling, and case packing systems
• CE certified with comprehensive documentation package