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Quality Capsule Doypack Machine TW-32 Automatic Premade Zipper Pouch Counter Filling Sealing factory
Quality Capsule Doypack Machine TW-32 Automatic Premade Zipper Pouch Counter Filling Sealing factory

Capsule Doypack Machine TW-32 Automatic Premade Zipper Pouch Counter Filling Sealing

Basic Properties
Place of Origin: Shanghai,China
Brand Name: TIWIN INDUSTRY
Certification: CE
Model Number: TW-32P
Trading Properties
Minimum Order Quantity: 1 Set
Payment Terms: T/T
Supply Ability: 15 Sets per Month
Tags

sachet packing machine

stick pack packaging machine

pharma packaging line
Product Summary
Capsule Doypack Machine TW-32 Automatic Premade Zipper Pouch Counting Filling Sealing This fully integrated capsule Doypack machine combines a high-precision electronic capsule counting head with automatic premade pouch (Doypack / stand-up zipper bag) handling to deliver a complete count-fill-seal ...

Product Details

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Capsule Doypack Machine

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Premade Zipper Pouch Counter

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Automatic Capsule Filling Sealing
Suitable For Product: Tablets, Capsules, Softgels, Pills,gummies
Suitable For Bag Type: Premade Doypack, Stand-up Pouch, Zipper Bag
Voltage: 220V/1P, 50Hz
Power: 2.2KW
Compressed Air: 0.6Mpa
Filling Quantity Range: 1-9999 Per Pouch
Capacity: 40 Pouches/min (based On Product Quantity)
Net Weight: 1100kg
Product Description

Capsule Doypack Machine TW-32 Automatic Premade Zipper Pouch Counting Filling Sealing

This fully integrated capsule Doypack machine combines a high-precision electronic capsule counting head with automatic premade pouch (Doypack / stand-up zipper bag) handling to deliver a complete count-fill-seal solution in one compact line. Built for pharmaceutical, nutraceutical and supplement manufacturers that want retail-ready stand-up pouch packaging, the TW-32 runs the full sequence automatically: vacuum bag pickup, date coding, zipper opening, multi-channel electronic counting, dust-free filling, pouch settling and heat sealing. Optional nitrogen flushing extends shelf life for oxygen-sensitive formulas.

Technical Specifications

Category Parameter Specification
Counting & Filling Suitable for Product Tablets, capsules, softgels, pills,gummies
Filling Quantity Range 1-9999 per pouch
Power 2.2KW
Compressed Air 0.6Mpa
Voltage 220V/1P, 50Hz
Machine Dimension 2200 x 1450 x 1,680mm
Packaging Suitable for Bag Type Premade Doypack, stand-up pouch, zipper bag
Suitable for Bag Size Customizable
Capacity 40 bags/min (based on product quantity)
Voltage 220V/1P, 50Hz
Packaging Unit Dimension 2200 x 1450 x 1,680mm
Net Weight 1100 kg

Complete Working Process

  • Bag Feeding: Premade pouches are loaded into the bag magazine and picked up individually by vacuum suction cups; a servo gripper transports each pouch precisely to every station.
  • Date Coding & Zipper Opening: A hot stamp, inkjet or laser printer applies batch number and expiry date, while grippers and suction cups open both the pouch body and the zipper track.
  • Capsule Counting & Filling: The multi-channel electronic counting head uses photoelectric sensors to count the exact quantity and drops capsules through a dust-free chute directly into the opened pouch.
  • Settling & Sealing: Optional bottom vibration settles capsules below the seal zone; heavy-duty heat sealing bars with independent temperature and pressure control close the pouch, with optional nitrogen flushing before the final seal.
  • Discharge: Finished Doypack pouches are discharged onto the output conveyor for downstream metal detection, checkweighing and case packing.

Doypack Packaging Advantages

  • Stand-up pouch format gives strong shelf presence and brand differentiation versus rigid bottles
  • Resealable zipper keeps product fresh after opening - ideal for multi-dose supplements
  • Airtight heat seal with optional nitrogen flush protects hygroscopic and oxygen-sensitive formulas
  • Pouch format cuts shipping weight by up to 70% compared with bottles
  • SUS304 stainless steel construction with GMP-compliant design for regulated manufacturing
  • CE certified with a full documentation package

Control & Integration

  • PLC touchscreen control for counting quantity, sealing temperature and speed
  • Recipe storage for multiple SKUs with one-touch recall (optional)
  • Compatible with upstream capsule filling machines and downstream metal detectors, checkweighers, labeling and case packing systems

FAQ

Q: What products can this capsule Doypack machine count and pack?
It handles capsules, tablets, softgels and pills, and can be configured for gummies. The counting range is adjustable from 1 to 9999 pieces per pouch through the touchscreen.
Q: Which pouch types are supported?
The TW-6 is designed for premade Doypack (stand-up) pouches and also supports zipper pouches, flat pouches and gusseted pouches. Bag size is customizable to match your fill count and retail presentation.
Q: How accurate is the counting?
The electronic photoelectric counting system achieves approximately 99.8%-100% accuracy, depending on product shape, size and feeding conditions, and the whole line complies with GMP requirements.
Q: Can nitrogen flushing be added?
Yes. Optional nitrogen gas flushing is available and recommended for oxygen-sensitive products such as probiotics and omega-3 softgels to extend shelf life.

Miss. Toi Foo

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