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German PLC Precision Control Single Sided High Speed Tablet Press Machine 32 Station 100KN for Pharmaceutical Industry

Basic Properties
Place of Origin: Shanghai,China
Brand Name: TIWIN INDUSTRY
Certification: CE
Model Number: TEU-H32i
Trading Properties
Minimum Order Quantity: 1 Set
Payment Terms: T/T
Supply Ability: 20 Sets per Month
Product Summary
Precision-engineered single sided high speed tablet press with German PLC control system and 32 station configuration. Delivers 201,600 tablets per hour with 100KN main compression force and 20KN pre-compression. Features real-time quality monitoring, intelligent weight control, and micron-level CNC-machined turret components for pharmaceutical-grade tablet consistency.

Product Details

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German PLC Precision Control

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100KN Main Compression Force

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Real Time Quality Monitoring

Max Main Pressure: 100KN
Max Pre-Pressure: 20KN
Max Tablet Diameter: 16mm
Capacity: 201,600 Pcs/h
Machine Dimension: 950x1200x1950mm
Net Weight: 2,000kg
Control System: German-brand PLC
Material: SUS316 Stainless Steel Contact Area
Maintenance: Easy Maintenance With Modular Design
Customizationoptions: Available Based On Product And Packaging Requirements
Userinterface: Touchscreen HMI
Industry: Pharmaceutical,food,nutrition
Powersupply: 220V/380V, 50Hz/60Hz
Afrer Sale Service : 24hours In 7 Days Online Support
Product Description

German PLC Precision Control Single Sided High Speed Tablet Press

At the core of the TEU-H32i is a German-engineered PLC control system that brings industrial-grade precision to pharmaceutical tablet manufacturing. Unlike generic controllers, the German PLC delivers faster scan cycles, tighter pressure regulation, and deterministic real-time response — translating to tablet weight consistency within sub-1% variation at 105 rpm turret speed. Combined with 100KN main compression force, CNC-machined turret components, and a hardened 2Cr13 steel central turret, every aspect of this press is built for precision.

Technical Specifications

Model TEU-H32i
Number of Punches 32
Punch Type EUB
Max Main Pressure 100KN
Max Pre-Pressure 20KN
Max Tablet Diameter 16mm
Max Filling Depth 16mm
Max Speed 105 rpm
Capacity 201,600 pcs/h
Power 7.5KW
Machine Dimension 950 x 1,200 x 1,950mm
Net Weight 2,000kg

German PLC Control Architecture

  • Industrial-grade German PLC with deterministic real-time scan cycle — no processing lag at maximum speed
  • Closed-loop compression force control maintains 100KN main pressure within ±0.5% of setpoint
  • Multi-parameter monitoring dashboard: main pressure, pre-pressure, fill depth, turret speed, tablet count, rejection rate
  • Automatic fill depth compensation based on real-time compression force trend analysis
  • Password-protected parameter lock with multi-level user access (Operator, Supervisor, Administrator)
  • USB data export for batch record documentation and quality trend analysis
  • Recipe storage for unlimited product formulations with one-touch recall

Precision Manufacturing

  • Central turret machined from 2Cr13 martensitic stainless steel, surface hardened to HRC ≥55
  • CNC-machined cams and guide rails with micron-level tolerance for uniform die filling at all speeds
  • EUB punch tooling with 19mm shaft diameter — industry-standard interchangeable with major tooling suppliers
  • Cosine curve filling rail profile minimizes punch impact forces and reduces noise below 75 dB
  • Alloy tool steel compression rollers with precision-ground running surfaces for vibration-free operation
  • QT600 ductile iron outer turret sections with nickel-phosphorus anti-rust coating

Quality Assurance Systems

  • Real-time compression force monitoring with automatic out-of-spec tablet rejection
  • Adjustable rejection tolerance window for both under-weight and over-weight tablets
  • Compression force curve display with trend analysis on HMI
  • Motor overload protection, over-pressure protection, and emergency stop with automatic turret braking
  • Fully sealed drive and lubrication compartments with rubber strip dust barriers

FAQ

Q: Why choose German PLC over standard controllers?
German PLCs offer deterministic real-time control with scan cycles under 1ms — critical for maintaining consistent compression force at 105 rpm where each tablet cycle completes in under 600ms. The closed-loop pressure regulation responds to powder density variations within a single turret rotation, ensuring tablet weight variation stays under 1% RSD even with challenging formulations.
Q: How precise is the tablet weight control in continuous production?
The closed-loop system typically achieves weight RSD values of 0.5-0.8% during steady-state production with well-flowing pharmaceutical powders. Even with more challenging granulated formulations, RSD remains under 1.5% thanks to the combination of cosine-curve filling rails and real-time compression force feedback.
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